Description
E500 High-Density EVA Foam Sheets — 50–55° Shore C (5 mm)
The cosplay-and-costume standard in our thicker 5 mm sheet, sized at a convenient 39″ × 51″. Medium-firm Grade A Rubber EVA that heat-forms cleanly by hand, holds crisp edges and detail, and sands smooth — the extra thickness gives bigger armor pieces and props more body and structure.

Why Choose Avetco E500 EVA
- Grade A Rubber, 50–55° Shore C — firm enough to hold a clean edge, soft enough to heat-shape with a hot-air gun.
- Closed-cell & water-resistant — won’t soak up water, paint, or contact cement.
- Thicker 5 mm build — more rigidity and presence for large pieces; pairs with our 3 mm sheet for layering.
- Black & red — the bold colors most-requested for finished costume builds.
- Standard 39″ × 51″ sheet — easy to handle and store; step up to our jumbo 47″ × 87″ sheet when you need bigger panels.
Best Uses
- Cosplay & costume armor — chest plates, pauldrons, helmets, bracers.
- Props & weapon builds needing clean detail and a paintable surface.
- Footwear & orthotic midlayers and padding.
- 3D / puff embroidery backing for hats and caps — raised, structured lettering and logos.
- Signage, shadow boxes, displays and general craft fabrication.
High-density eva foam for orthotics and orthopedic footwear
At 5mm and 50-55° Shore C this is the light thermoforming gauge — enough body to hold a formed shape, still soft enough to accommodate a sensitive foot. Orthotic labs, pedorthists and shoe repair shops reach for this high-density eva foam sheet for:
- Light-duty thermoformed shells vacuum-formed over a positive cast
- The base or intermediate layer of a diabetic multi-density insert
- Full-length accommodative devices where a rigid shell is not wanted
- Forgiving posting and wedging for patients who cannot tolerate a hard post
- Heel cups and cradles with a softer sidewall
- Metatarsal pads, bars and reliefs with enough depth to shape
Like the rest of our high-density eva foam range it is closed-cell, so it does not soak up perspiration or lose thickness to it. It heat-forms readily, grinds and bevels to a clean edge, and takes contact cement well. Where the build needs control rather than accommodation, step up to the 60-75° Shore C high density range and keep this sheet as the layer above it.
Technical specifications
GradeE500 · Grade A Rubber (50–55° Shore C)MaterialClosed-cell Ethylene-Vinyl Acetate (EVA)Sheet size39″ x 51″ (99 x 130 cm) standardThickness5 mmDensity185 kg/m³ (nominal)Tensile strength1,700–2,000 kPaElongation195–220%Rebound36%Compression set31.3%Water absorptionNegligible (closed-cell)Heat-formingSoftens approx.
| 150–200°F |
Compliance: Non-hazardous, TSCA-listed material. Safe for craft, costume, and footwear use.






